Clean Air America, Inc.
Engineered Solutions for Industrial and Educational Air Filtration
Used by some of the top manufacturing facilities and educational welding labs around the United States, Canada, Mexico, and around the world to create crystal clean air in facilities all while saving on energy costs, Clean Air America, Inc. specializes in engineered solutions for welding smoke, oil mist, dust removal, plasma and laser cutting, and more.
We are the manufacturer… our products, our prices, our service, our results… you won’t find anything better on the market.
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Processes such as milling, drilling, and grinding generate metal particles. The level of air contamination varies from moderate amounts of oil mist to tremendously high amounts of oil smoke consisting of sub-micron particles, depending on the machining processes inside a facility. Our engineered solutions protect machines and employees from these particles while purifying the air from dangerous oil mist.
The Clean Air ZeroMist™ and Clean Air ZeroSmoke™ coalescing fiber bed technology was designed to overcome inherent design flaws with competitive technologies. Current conventional technologies of mist and smoke collection systems are not designed to handle modern CNC machining process demands with high-pressure coolant delivery, sub-micronic particulate generation, and realistic maintenance demands. The Clean Air ZeroMist™ and Clean Air ZeroSmoke™ are application-specific solutions that can overcome these deficiencies.
Clean Air America’s Products
From welding smoke to oily mist, Clean Air America offers a complete turnkey solution to fit your needs.
Welding fumes are internationally classified as possibly carcinogenic to humans. Welding causes harmful smoke to form that can cause health issues for you and your employees, and deteriorates the life span of important machines such as robots, computers, and more. Air filtration is a must to properly filter out the welding smoke and particulates out of the air to help clean the air to below OSHA standards. Clean Air America offers the industry’s best engineered products to provide you the best results possible, at the best price on the market.
Clean Air America has the solution for your welding smoke filtration project, no matter how large or small your project is.
Systems as small and portable as the new BRAHM® Compact Collector Series, Down Draft Table and Portable Fume Collector, to the premier systems of the Clean Air WeldStation™ welding booths and the Clean Air BRAHM® Collector series give you a wide range of options when it comes to properly filtering out the welding smoke in your facility. Fume Extraction Arms and custom Hood designs are also excellent options for welding smoke capture. Each system is designed to properly filter out the welding smoke being produced during the manual welding process efficient enough to return the cleaned air back into the facility.
Smoke and debris are a given when inside a facility where robotic welding takes place. The dense smoke produced by robotic welding requires a specialized capture solution coupled with a high level of filtration efficiency. Certain approaches are more effective than others in reducing haze and improving overall air quality. Typically, collecting fumes at the source (source collection) and integrating hoods with the collection system is the best approach. To properly filter out welding smoke and particulates from the air, while maintaining efficiency and production, as well as produce clean air that exceeds OSHA standards, Clean Air America offers the ideal engineered products to give you the best results possible, at the best price on the market.
Laser welding generates a considerable amount of fumes that can cause damage to machinery and present health risks to workers. The Clean Air BRAHM® Series is a part of our series of cartridge collector products to offer the most versatile, compact, and powerful cartridge collector series on the market to target the smoke and dust, and significantly improve environmental conditions inside the plant.
The Clean Air WeldCell EVO™ is a compact, self-contained filtration system that captures and filters out the smoke and dust from applications such as welding, grinding, plasma and robotic welding cells. This unit is completely self-contained making moving easy to do. Need to save floor space? This system was designed so, if needed, the entire system can be moved quickly.
The Clean Air BRAHM® Collector series requires a ducted system and is ideal for a variety of applications including; robotic welding, grinding, plasma & laser cutting, buffing, polishing, sanding, mixing operations, blasting and more.
Similar to the Clean Air Streamer™, this system uses push/pull technology to move air throughout an area to create a wall of clean, filtered air. This system, however, requires ducting instead of being self-contained. Louvers on the duct will work in coordination with a collector system which will take the air from the intake (pull) side, filter it out, and send it back into the facility through the output (push) side.
- Used in large parts manufacturing or where overhead cranes are in use
- CFM from 2,000-30,000
- 3 – 80 HP Motor (2 x 40 HP)
- 2 – 48 cartridge filters
- Low energy costs
- No makeup air needed
- Low noise level
- VFD option for lower energy consumption
- Automatic pulsing system
The Clean Air DFX™ is a self-contained ambient air cleaning system. Each unit consists of a fan, motor, silencer and filters. The pollutant air enters the system at the filter side and moves through various filters to achieve the desired cleaning. The clean air is then recirculated back into the plant. With motor sizes from 2-15 HP producing 1,500-8,000 CFM, this unit can be used in a variety of applications.
- Wall-mounted or hanging ambient filtration
- Used in large parts manufacturing where overhead cranes are in use
- 2 to 15 HP Motors available
- Variety of filters available for most applications
- Minimum space required for source capture
- Secondary filtration system
- No makeup air needed
- No outside ventilation
- CFM from 2,000-32,000
- Optional low energy configuration with Synapse™ Panel and VFD
- Motor: 3-80 HP depending on model
- Optional Fire Suppression System
- Cleaned air can be returned to facility
- Lower total cost of ownership with lower energy costs and less filter changes needed
- 50% longer filter life vs. other vertical style collectors
- 75% better filter lifetime vs. horizontal designs
- Quick access motor, blower, and filter doors
The Clean Air Cut Cell™ concept is an exclusive line of cartridge collectors engineered for high-static conditions in production laser and plasma cutting. When paired with the Clean Air BRAHM® Collector Series, this system is the most efficient on the market. Designed specifically for plasma and laser dust, Clean Air filters are engineered to effectively pulse off (clean) for an extended filter life.
When it comes to capturing weld smoke in an Educational setting, Clean Air America, Inc. provides the ultimate solution. Our world-renowned WeldStation™ Series protects staff and students better than anything available in the marketplace today. Colleges, Technical Schools, and Trade Unions love the flexibility as there is no duct work to deal with. Welding Instructors love our heavy-duty work table and lighting. The self-contained air filtration solution eliminates the need to exhaust pollutants to the outside, which in turn saves valuable HVAC costs.
Clean Air WeldStations™ are in service at more than 400 high schools, community colleges, universities, vocational schools, and training facilities in more than 40 states, including 10 of the 26 Technical Colleges in Tennessee, 11 of the 33 Colleges in Georgia, and over 30 educational facilities just in North & South Carolina.
In addition to the WeldStation™, we also offer Down Draft Tables, Portable Fume Collectors, Clean Air Fume Arms, ducted systems using the DFC range of collectors, and even tools such as weld curtain stands, positioners, etc. We have the solution that fits your needs. Auto Body/Collision, Diesel and Heavy Equipment training labs use a variety of Clean Air America products, including our DFX air cleaning systems for bondo dust capture.
The Clean Air WeldStation™ EVO™ is the tool you have been looking for to make your welding lab the best it can be! Now introducing the 5th generation, the WeldStation™ Series is the STANDARD for schools looking for great value and is being used in more than 400 teaching facilities all over the US including Vocational Schools, High Schools, Colleges and Union Training Facilities. The Clean Air WeldStation™ EVO™is built to last, having been in operation since the late ‘90’s and even used in manufacturing facilities that run 24/7 operations.
- Easy to operate – plug in, connect to compressed air, and begin!
- Filter lifetime exceeds industry standards by up to 50%
- Quiet operation, very low noise level
- Up to 80% energy savings compared to other industry welding smoke filtration booths
- Completely self-contained (no duct work needed)
- Flexible – moving the lab? Move the units.
- LED Lighting
- Now featuring 12” additional interior workspace with built-in riser
- New HMI interface accessible from phone or tablet
- Remote access allows monitoring multiple units at same time from one screen
- Capable of sending email alerts based on filter change status
The Clean Air EVO™ Controller improves functionality, monitoring capabilities, and maintenance scheduling.
–> Very flexible – each WeldStation™ EVO™ has an individual panel, and one tablet or phone
is capable of running multiple machines.
–> Remote monitoring available via Ethernet, phone, computer, building monitoring system, or tablet.
The Clean Air WeldStation™ EVO™ welding booths are the ideal solution for any type of welding, grinding, or light hand plasma cutting. These welding booths are the perfect way to keep your students or employees safe from the hazardous smoke associated with these applications by utilizing the ACGIH preferred backdraft filtration method.
- Arms in 6” & 8” diameter with 7’, 10’, & 13’ lengths
- Can be used in various applications
- Multiple mounting brackets available
- Maximum air velocity
- Low pressure drop
- Easy to use & move
- Durable: long lasting
The Clean Air Fume Arm™ has a unique, clear-thru design that provides uninterrupted air flow and the lowest pressure loss on the market. The clear-thru design allows high air flow without turbulence, eliminating buildup of particulate and reducing maintenance.